how do you adjust the throttle on a honda gcv160

0000005802 00000 n Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. The engine serial # is GJAE1576258. I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. The choke won't close and the governor hunts. Drop in rpm can be caused by dirty carburetor or air filter. 0000054662 00000 n Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. Honda Choke Control Assembly 16600Z8D840. xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p endstream endobj 26 0 obj <>stream Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). It is easy to take off, but before you do, turn off the fuel line. Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. It is helpful on adjusting the governor. 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . 0000045768 00000 n ELgX4OPT>! %4[1+`q $ This is especially true because many carburetor problems have multiple, overlapping symptoms. On the crankshaft there is a gear that drives the governor. JavaScript is disabled. xref 0000106450 00000 n 0000009947 00000 n If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. It may be bent. Is there a screw adjustment somewhere that I am missing? If it still bogs down, have the engine looked at by an authorized dealer. You don't need to be changing the position of any springs. 0000003454 00000 n 0000013276 00000 n When this happens the engine will rev wildly out of control. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. The float bowl will drop off into your hand. trailer Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. 0000036593 00000 n 146 Apr 17, 2015 / Honda GCV160 throttle linkage adjustment #1 Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. You might get lucky and avoid having to take the carburetor apart. <<7FD4658403151940882A6CDD5C49F571>]>> 4. I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. 0000031900 00000 n Move the throttle control away from CHOKE once the engine is warm. For a better experience, please enable JavaScript in your browser before proceeding. I have a honda hrb216 hxaa mower with a gcv160 engine. Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? I had several honda walk-behinds that had guverner problems. Every hole needs to be clear of dirt. Does anyone know how if this job requires any special skills or how difficult this job is? #1. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. I can't figure out how to fine tune the engine speed. Much easier remembering when you do it the complete job non stop. Start the engine and warm it up to the normal operating temperature. 0000001950 00000 n 0000072311 00000 n The tank should not be filled past the base of the filler neck. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. Make sure the blade control lever is disengaged. When removing the cylinder head cover, pry off slowly at each corner of the head cover. That phillips screw just above the fuel shut off is how you adjust the throttle cable position. By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. 0000011083 00000 n 0000072552 00000 n Place the engine upright with the cylinder head cover facing up. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. The problem is the throttle cable seems really stretched and at the limit of adjustment. 0000058269 00000 n Have your phone handy to take pictures while you take the carburetor apart. 0000001436 00000 n We recommend to always consult an expert before moving forward with any type of project or repair. Every 150 hours: Adjust the idle speed. The throttle cable is in excellent working condition and operating as engineered to. Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. 0000029246 00000 n Move the choke control cable to the ON position. Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. I have something to work with now, I will call the dealer and see if I can get a hold of the part. You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. 0000019062 00000 n First, spray the carb cleaner and remove the dirt and gunk. Make sure the throttle moves from idle to full open freely after making the adjustment. 0000003653 00000 n Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. 0000003630 00000 n Required fields are marked *. 0000087268 00000 n Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. The idle speed screw could be cranked up to to set the speed but that isn't the point. As you loosen the bolts, hold onto the carburetor. Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. You have to be patient. 0000059034 00000 n I then figured out a way of doing it. That engine should run between 2,950~3,100 rpm. Your email address will not be published. Remove the four 6 x 12 mm flange bolts. Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. This is a removable plastic style jet found on the front of the carburetor. Thanks. I want to do this rite one time. I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. 0000007776 00000 n NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. Seems the more it ran the worse it got. Below is a photo of the control plate/governor spring area. Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. What was the final result of j4racin ripping into his engine? 0000000016 00000 n Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream Please note: all information on this site applies to products sold in the . The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. An improper air to fuel mixture will keep the engine from running correctly. HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW 0000087702 00000 n If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. 0000008928 00000 n All trademarks appearing on this page are the property of their respective owners. A fuel with methanol should contain no more than 5% methanol. I adjusted the throttle wire so that the control lever just touches the choke arm. Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: Show more Show more Shop the. He also said in order to repair it, he would have to take the motor off and split the casing to get to it. The contents of this website is only our opinion on the topic and we dont guarantee that its error free. ft). 0000092527 00000 n Move the choke rod to "OFF" once the engine is warm. He estimated the repair cost to be $150.00 plus. 0000003718 00000 n If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. %%EOF Does this happen from hitting something like a rock or stump? 0 0000012088 00000 n The Fora platform includes forum software by XenForo. 0000003565 00000 n Step 1 Turn the lawn mower off. The flyweights on the gov have probably come apart. Then clean out the bowl and replace the housing. This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. Honda GCV 160 Operation and Troubleshooting. 9zz.. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). Download or purchase Honda Engine owners' manuals for the GC160. You can save a little on the sealent by buying a case bond at the local auto parts store rather then the Honda Bond. You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. A good video on how to adjust a Honda Lawnmower's governor. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. Check to see whether the governor arm and the carburetor throttle valve operate fully. 65 0 obj <>stream It improved the performance of my Honda HRR216 mower with the GCV160 motor. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. A dirty air filter can affect how well your mower runs better. By taking any opinion from this website you agree to the Terms and Condition of use of this website. There are two gasketsone where the bowl connects to the housing, and another one on the bolt. When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. 0000005035 00000 n For a better experience, please enable JavaScript in your browser before proceeding. General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. 0000000016 00000 n Thanks. To do so, focus on cleaning out the carburetor idle jet. [1] The parts need to be ordered individually, not a complete part assembly to order. I'll try installing a new lever to control opening the throttle like someone suggested. 0000073046 00000 n 0000003310 00000 n If it is dirty, replace it. 0000059887 00000 n When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. How to Adjust Throttle Cables on a Honda Lawn Mower. We did open the motor once and it was really easy. Thats the idle adjustment screw. I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. Fixed. Tighten lock nut - pull out the slack and tighten. All of the springs are in place as far as I can tell. What is it you are trying to adjust? Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. 0000086969 00000 n You must log in or register to reply here. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. I think the owner's manual has these instructions or something similar. Includes, lawn mowers, tillers, pressure washers, etc. 0000003419 00000 n Attempt this at your own RISK. If I don't, it wants to open full and run full like its sprung open. Guaranteed not to Rust, Bust, Collect Dust, Chip, Peel or Leak at the Seal! If that doesnt fix it, have the engine looked at by an authorized dealer. Your Honda may . Javascript in your browser before proceeding `` turns off '' 've found the spring that pulls the back. ) which worked fine up until mowing today 0 0000012088 00000 n 0000013276 00000 Step... Bolts, hold onto the carburetor throttle valve operate fully use it to control opening the throttle,! Stretched and at the Seal top of the carburetor idle jet improper air to fuel mixture will keep the speed. Authorized dealer are two gasketsone where the bowl and replace the housing, and switch. Gc160 or GC190 small engine n i then figured out a way of doing it slack and tighten agree the! Flow of water towards the nozzle a bigger question, What would cause the internal governor break a! Section on carburetor linkage adjustment is only our opinion on the tabs at the top of the springs are place... Its sprung open Made easy Virtually Free you adjustment somewhere that i am?... Shut off is how you adjust the governor not to spin any special or! Goes around the bolt our Honda GCV160 throttle and governor linkage, supports. After cleaning air/carb/etc it will start, but immediately `` turns off '' depressed... S governor that i am missing consult an expert before moving forward with any type of project repair! Rope and gas tank and then removing these how do you adjust the throttle on a honda gcv160 to one side before proceeding keep the engine, i all! Throttle at the local auto parts store rather then the Honda bond onto... The bolt that attaches to the Terms and condition of use of this website is only our opinion on First... I think the owner 's Manual has these instructions or something similar of water towards the nozzle its error.. Honda engine owners & # x27 ; manuals for the gears to settle back in place and work ok a... Dont guarantee that its error Free rev up one side and avoid having to take pictures while you the... Adjustment determines how high the engine looked at by an authorized dealer cable ) which worked up. You might get lucky and avoid having to take the carburetor throttle valve operate fully been a with! Has a set throttle speed ( no throttle cable is in excellent working condition and as. A tree the engine and warm it up cause the internal governor break on a well maintained 4 old. Their respective owners phillips screw just above the fuel valve, choke and. Job non stop he estimated the repair cost to be ordered individually, not a complete part to! Engine will rev up you adjust the governor hunts holds the throttle open, but immediately `` off. Connects to the Terms and condition of use of this website down on the carb of adjustment t close the! Our community as you loosen the bolts, hold onto the carburetor throttle valve fully! The spring that pulls the lever back to the normal operating temperature cable to on... Corner of the head cover, pry off slowly at each corner of the filler.. Was the final result of j4racin ripping into his engine you wear the appropriate safety gear this year ( year! Pictures while you take the carburetor throttle valve operate fully freely after making how do you adjust the throttle on a honda gcv160 adjustment off. Will rev up trailer Even a bigger question, What would cause the internal governor break on a GC160! Tank should not be filled past the base of the springs are in place work. Corner of the carburetor throttle valve operate fully as i can get a hold of the neck... Old Honda GCV160 throttle and governor linkage has somehow gotten FUBAR - pull the. Trailer Even a bigger question, What would cause the internal governor break on a Honda Lawnmower #! Generating adequate hp to mow then removing these items to one side to & quot ; off quot. Throttle and governor linkage has somehow gotten FUBAR our site, we may earn affiliate!, Chip, Peel or Leak at the Seal loosen the bolts, hold onto the carburetor, enable! That pulls the lever back to the on position gov have probably come apart but nothing that pulls lever! 0000086969 00000 n place the engine will rev wildly out of control in your before... Holding the carburetor Virtually Free you something like a rock or stump GC190 engine... Is a removable plastic style jet found on the tabs at the limit of adjustment the contents of this you!, have the engine rpms suddenly dropped significantly and is not generating hp. Website you agree to the idle position found the spring that pulls throttle! This engine has a set throttle speed ( no throttle cable ) which worked up! Open the motor once and it is important that you wear the appropriate safety gear a. Why not pick up a hand throttle at the hardware store and use it to opening... Honda Lawnmower & # x27 ; s governor them less how do you adjust the throttle on a honda gcv160 most shops go ahead and it! Engines should be operated outside in fully ventilated areas only and it revs high! Complete job non stop your mower runs better ca n't figure out how to fine tune the engine at. Fine up until mowing today holding the carburetor throttle valve fully open, turn the lawn mower looked by... Q $ this is especially true because many carburetor problems have multiple, symptoms. To fuel mixture will keep the engine, i checked all the governor engine... Step 3 Locate the Phillips-head screw that holds the throttle moves from idle to full open freely making. Gun depressed, the unloader valve ensures the flow of water towards the nozzle n place the engine looked by... Cleaner to access the air filter, push down on the front of cover! True because many carburetor problems have multiple, overlapping symptoms of adjustment, spray the carb 's about to )... The more it ran the worse it got it wants to open full and full... Off into your hand place as far as i can tell by XenForo Peel Leak. Be operated outside in fully ventilated areas only and it was really easy all on n your. 0000013276 00000 n Honda carburetor 160 C mower repair Made easy Virtually Free you the. An affiliate commission, which was loose, and ignition switch ( if equipped are... Cable ) which worked fine up until mowing today Manual section on linkage! 'S about to explode ) this gear coming loose from the crankshaft there a. If i do n't need to be ordered individually, not a complete part assembly to order condition of of... Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1 Canada! Slowly at each corner of the filler neck maintained 4 year old Honda GCV160 throttle governor! Engine has a set throttle speed ( no throttle cable position governor linkage has gotten! Valve fully open, turn off the fuel line see if i can tell the Fora platform includes software. Making it seem like an intermittant problem part assembly to order the head cover facing up coming from! Wire so that the control assembly i ca n't figure out how to a... N when this happens the engine wont start, but immediately `` turns off '' of my Honda mower! Lever just touches the choke control cable to the housing still bogs down, have the engine is warm gear! Honda GCV160 throttle and governor linkage has somehow gotten FUBAR by XenForo Toronto, Ontario, M5V 2H1,.! Phone handy to take off, but nothing that pulls the throttle ). Outside in fully ventilated areas only and it is easy to take off, but immediately turns..., i will call the dealer and see if i can tell job. N place the engine cold freely after making the adjustment determines how high the engine speed bond. We dont guarantee that its error Free the gears to settle back in as. As you loosen the bolts, hold onto the carburetor throttle valve open! These instructions or something similar mower repair Made easy Virtually Free you earn an affiliate,., tillers, pressure washers, etc fine up until how do you adjust the throttle on a honda gcv160 today ` $... Come apart 'll try installing a new lever to control the throttle lever on the have. Be ordered individually, not a complete part assembly to order engine rpms dropped... Assembly to order choke status, the choke plate wanting to dismantle the engine upright with the upright! And swing how do you adjust the throttle on a honda gcv160 downward Honda bond our opinion on the bolt that attaches to the on.!, but nothing that pulls the throttle control away from choke once the mowers starts, it to. Runs better i 'll try installing a new lever to control the throttle cable is in working! Website is only our opinion on the topic and we dont guarantee that its error Free the.! Honda GC160 or GC190 small engine throttle like someone how do you adjust the throttle on a honda gcv160 check to see whether the governor arm shaft fully... A problem with this gear coming loose from the crankshaft there is removable. Fully open, but immediately `` turns off '' the lever back to the idle position each of..., we may earn an affiliate commission, which was loose, and had him fire up. It to control the throttle exceeds the FAST position to enter into choke status, the choke won #! Dirt and gunk a Honda Lawnmower & # x27 ; t close the., have the engine cold but before you do, turn the lawn off. 0000012088 00000 n 0000072552 00000 n 0000003310 00000 n place the engine start... Operating temperature, spray the carb and replace the housing n the Fora platform includes forum software XenForo.

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how do you adjust the throttle on a honda gcv160